Neera processing machinery manufacturers
RTS Juice Processing Plant & Machinery Manufacturer in Pune, India
Shiva Engineers is a leading RTS Juice Processing Plant Manufacturer in Pune, specializing in the design, manufacturing, installation, and commissioning of complete RTS Juice Processing Machinery for the beverage and food processing industry. Our advanced processing plants are designed for producing high-quality Ready-to-Serve (RTS) Fruit Juices and Beverages while maintaining the natural taste, color, aroma, freshness, and nutritional value of the product.
Our Automatic RTS Juice Processing Plant is manufactured using premium quality SS 304 / SS 316 Stainless Steel with advanced PLC-based automation for hygienic processing, high production efficiency, low maintenance, and long operational life. Every plant can be customized according to customer production requirements, product formulation, and desired capacity.
Complete RTS Juice Processing Plant
The RTS Juice Processing Line is specially designed for fruit receiving, washing, sorting, pulping, juice extraction, filtration, blending, homogenization, pasteurization, cooling, filling, and packaging. The complete processing system helps maintain consistent product quality, improve shelf life, and deliver hygienically processed ready-to-serve beverages.
RTS Juice Processing Steps
- Fruit Receiving & Inspection
- Fruit Washing
- Sorting & Grading
- Fruit Cutting / Preparation
- Pulping / Juice Extraction
- Filtration
- Standardization
- Sugar Syrup Preparation
- Blending & Mixing
- Homogenization
- Pasteurization
- Cooling
- Aseptic / Hot Filling
- Packaging
Machines Included in RTS Juice Processing Plant
- Fruit Washing System
- Fruit Sorting & Inspection Conveyor
- Fruit Cutting / Preparation System
- Fruit Pulper / Juice Extractor
- Juice Collection Tank
- Filter / Clarification System
- Sugar Syrup Preparation Tank
- Blending & Standardization Tank
- Homogenizer
- Pasteurizer
- Cooling System
- Storage Tank
- Transfer Pumps
- Filling Machine
- Bottle / Pouch Packaging Machine
- CIP Cleaning System
- PLC Control Panel
How the RTS Juice Processing Plant Works
Fresh fruits are first received and inspected for quality before being thoroughly washed and sorted. The prepared fruits are then processed through a suitable pulper or juice extraction system to obtain fruit pulp or juice.
The extracted juice is filtered and transferred to the blending section, where sugar syrup, water, fruit pulp, and other approved ingredients are mixed according to the required product formulation. The mixture is standardized to achieve the desired taste, consistency, and total soluble solids.
The prepared RTS juice is then homogenized and pasteurized to ensure hygienic processing and improved product stability. After pasteurization, the juice is cooled and transferred to the filling section for hygienic filling into bottles, pouches, or other suitable food-grade packaging.
The complete system can be integrated with automatic PLC controls for monitoring temperature, flow, mixing, pasteurization, filling, and other critical processing parameters.
Products That Can Be Manufactured
- Mango RTS Juice
- Orange RTS Juice
- Pineapple RTS Juice
- Guava RTS Juice
- Mixed Fruit RTS Juice
- Apple RTS Juice
- Litchi RTS Juice
- Lemon RTS Beverage
- Pomegranate RTS Juice
- Passion Fruit RTS Beverage
- Other Fruit-Based RTS Beverages
Plant Capacity
Available Capacity: 100 Liters/Hour to 10,000 Liters/Hour
The plant capacity can be customized according to production requirements, product type, processing conditions, and packaging format.
Packaging Options
- PET Bottles
- Glass Bottles
- Aseptic Bottles
- Pouches
- Aseptic Bags
- Food Grade Containers
Features & Advantages
- Food Grade SS304 / SS316 Construction
- Fully Automatic & Semi-Automatic Models
- PLC Controlled Operation
- Hygienic Processing Design
- High Production Efficiency
- Consistent Product Quality
- Low Energy Consumption
- Low Maintenance Cost
- Easy Cleaning & CIP System
- Compact & Heavy-Duty Construction
- Long Operational Life
- Customized Plant Design Available
Applications
- Ready-to-Serve Fruit Juice Production
- Fruit Beverage Manufacturing
- Mango Juice Processing
- Orange Juice Processing
- Pineapple Juice Processing
- Guava Juice Processing
- Mixed Fruit Beverage Production
- Pulp-Based Beverage Manufacturing
- Food & Beverage Processing Industries
Why Choose Shiva Engineers?
Shiva Engineers is one of the trusted RTS Juice Processing Plant Manufacturers in Pune, providing complete turnkey solutions including plant design, manufacturing, installation, automation, commissioning, and after-sales support.
Our customized RTS Juice Processing Plants are engineered to provide efficient processing, hygienic operation, consistent product quality, and reliable long-term performance. The processing line can be designed according to the customer’s fruit type, formulation, production capacity, automation requirements, and packaging system.
Related Products
- Stainless Steel Storage Tank
- Industrial Conveyor System
- Fruit Pulper Machine
- Juice Processing Machinery
- Food Processing Machinery
- Pasteurization System
- CIP Cleaning System
Learn More About RTS Juice
Ready-to-Serve (RTS) beverages are fruit-based beverages formulated for direct consumption after processing and packaging. RTS juice processing involves controlled preparation, blending, homogenization, pasteurization, cooling, and hygienic filling to achieve consistent quality and product stability.

